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Quality Assurance
Conformance to the Bondhus® specification means that qualified technicians
perform constant inspection, testing, evaluation, and adjustments to insure that the ‘no compromises’
policy is always adhered to. Bondhus does over 60 separate tests to guarantee that every tool manufactured
is 100% within spec and worthy of carrying the Bondhus® name.
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Hex stock must be smooth and free of pits, burrs, and other
imperfections. Bondhus demands 100% compliance from mills that supply steel.
Sharp edges are critical to the tool fitting properly in a fastener. Rounded corners
are not accepted. They will cause slippage and failure. Bondhus maintains the toughest
standards in the industry.
Grain size is monitored before and after heat treating.
A small grain size helps assure conformance to strength and hardness standards.
Cracks, decarburization, seams, surface discontinuities, undisolved carbides,
and inclusions are not unusual in common grades of steel. These conditions cause poor ductility
and premature tool breakage. The Protanium® steel specification, however, does not allow for
these conditions to exist.
Hardness and Ductility
Protanium® Steel is considerably harder than the
steel produced by most Bondhus® competitors. When
competitors do have hardness values approaching that
of Protanium® steel, they do so by sacrificing
ductility.
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Ductility is important to monitor, since as the hardness increases, so does brittleness and the
potential for shattering. Every batch of Protanium® steel is tested by applying torque in
a standard break test.
The Bondhus® standard assures in excess of 99% of all breaks will actually break clean and
straight. Most competitors cannot even hit 50% clean breaks. Tools that shatter are a hazard
to both the user and equipment in the vicinity.
Hardness testing is performed during and after the heat treating process to accurately measure
and constantly monitor hardness values.
Bondhus strives for consistent hardness throughout, not
just on the surface. Micro hardness testing is performed beneath a microscope on polished cross
sections encased in epoxy. Too much hardness causes brittleness; not enough causes
premature wear.
Torsional tensile strength is monitored for every batch of steel. An ongoing effort is made to
improve strength and reduce or eliminate shattering. The heat treating process is adjusted for
every batch of steel to obtain maximum ductility and hardness.
Extensive lab testing has proven that Bondhus® tools consistently generate up to 20% more torque
than any other manufacturer in the industry. Independent lab testing results are available within
the Tech Library section at www.bondhus.com.
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